生物质热解装置与清洁能源生产：废弃物料的再生之旅

Biomass pyrolysis plant and clean energy production: the journey of recycling waste materials

在环保与能源领域，生物质热解装置已成为一种重要的技术手段，用于将农林废弃物、废料、水基泥浆、油泥等转化为清洁能源。这些废弃物料，在传统观念中往往被视为处理难题，但在现代科技的助力下，它们正逐步变废为宝，为可持续发展贡献力量。

In the fields of environmental protection and energy, biomass pyrolysis equipment has become an important technical means for converting agricultural and forestry wastes, waste materials, water-based mud, oil sludge, etc. into clean energy. These waste materials are often regarded as difficult to deal with in traditional concepts, but with the help of modern technology, they are gradually turning waste into treasure and contributing to sustainable development.

农林废弃物，如秸秆、树皮、树叶等，是生物质热解的主要原料之一。这些废弃物中含有丰富的纤维素、木质素等有机成分，通过热解反应可以转化为生物油、生物炭和合成气等能源产品。这一过程不仅实现了废弃物的资源化利用，还有效减少了环境污染和温室气体排放。

Agricultural and forestry wastes, such as straw, bark, leaves, etc., are one of the main raw materials for biomass pyrolysis. These wastes are rich in organic components such as cellulose and lignin, which can be converted into energy products such as bio-oil, biochar, and syngas through pyrolysis reactions. This process not only realizes the resource utilization of waste, but also effectively reduces environmental pollution and greenhouse gas emissions.

小式热解反应器是生物质热解装置的一种，具有结构紧凑、操作灵活、投资成本低等优点。它适用于处理小规模的废弃物料，能够在高温环境下实现连续式反应，将废弃物中的有机成分转化为能源产品。这种反应器通常采用不锈钢材质制造，以确保在高温和腐蚀性环境中长期稳定运行。

The small pyrolysis reactor is a type of biomass pyrolysis device with the advantages of compact structure, flexible operation, and low investment cost. It is suitable for processing small-scale waste materials and can achieve continuous reactions in high-temperature environments to convert organic components in waste into energy products. This type of reactor is usually made of stainless steel to ensure long-term stable operation in high temperatures and corrosive environments.

热解式是生物质热解的一种技术路线，它强调在高温、无氧或低氧条件下进行热解反应。这种技术路线可以有效避免废弃物料在燃烧过程中产生的污染问题，同时提高能源产品的品质和产量。热解炉是实现这一技术路线的关键设备之一，它能够为热解反应提供所需的高温和无氧环境。

Pyrolysis is a technical route for biomass pyrolysis, which emphasizes conducting pyrolysis reactions under high temperature, anaerobic or low-oxygen conditions. This technical route can effectively avoid pollution problems caused by waste materials during the combustion process, while improving the quality and output of energy products. The pyrolysis furnace is one of the key equipment to realize this technical route. It can provide the high temperature and oxygen-free environment required for the pyrolysis reaction.

除了农林废弃物外，水基泥浆、油泥等也是生物质热解装置的重要原料。这些废弃物中含有大量的水分和有机污染物，通过热解反应可以将其中的有机成分转化为能源产品，同时实现水分的脱除和污染物的降解。这一过程对于环境保护和能源生产具有重要意义。

In addition to agricultural and forestry waste, water-based mud, oil sludge, etc. are also important raw materials for biomass pyrolysis equipment. These wastes contain a large amount of moisture and organic pollutants. Through pyrolysis reaction, the organic components can be converted into energy products, while the moisture is removed and the pollutants are degraded. This process has important implications for environmental protection and energy production.

岩石、木质纤维素、农业废物等也可以作为生物质热解的原料。这些物质在自然界中广泛存在，且往往被视为难以处理的废弃物。然而，通过生物质热解装置的处理，它们可以转化为有价值的能源产品，为清洁能源的生产提供新的途径。

Rocks, lignocellulose, agricultural waste, etc. can also be used as raw materials for biomass pyrolysis. These substances are widespread in nature and are often considered waste materials that are difficult to dispose of. However, through the processing of biomass pyrolysis units, they can be converted into valuable energy products, providing new ways for the production of clean energy.

清洁能源是当前社会发展的重要方向之一。传统的化石能源不仅资源有限，而且在使用过程中会产生大量的污染和温室气体排放。相比之下，生物质能源具有可再生、环保等优点，是未来能源发展的重要方向之一。生物质热解装置作为生物质能源生产的重要手段之一，将在未来发挥越来越重要的作用。

Clean energy is one of the important directions of current social development. Traditional fossil energy not only has limited resources, but also produces a large amount of pollution and greenhouse gas emissions during use. In contrast, biomass energy has the advantages of being renewable and environmentally friendly, and is one of the important directions for future energy development. As one of the important means of biomass energy production, biomass pyrolysis equipment will play an increasingly important role in the future.

在生物质热解装置的运行过程中，撬装式系统是一种常用的设备配置方式。这种系统可以将热解反应器、生物油冷凝系统、电加热器、高温PID控制器等设备集成在一个可移动的框架上，方便设备的运输和安装。同时，撬装式系统还可以根据实际需求进行灵活配置和扩展，满足不同规模和需求的废弃物处理要求。

During the operation of biomass pyrolysis units, skid-mounted systems are a common equipment configuration. This system can integrate pyrolysis reactor, bio-oil condensation system, electric heater, high-temperature PID controller and other equipment on a movable frame to facilitate the transportation and installation of the equipment. At the same time, the skid-mounted system can also be flexibly configured and expanded according to actual needs to meet waste treatment requirements of different scales and needs.

此外，法兰连接是生物质热解装置中常用的管道连接方式之一。它具有连接可靠、密封性好等优点，可以确保管道系统在高温、高压等恶劣环境下的安全运行。同时，法兰连接还方便设备的维修和更换，提高了设备的可维护性和使用寿命。

In addition, flange connection is one of the commonly used pipe connection methods in biomass pyrolysis equipment. It has the advantages of reliable connection and good sealing, which can ensure the safe operation of the pipeline system in harsh environments such as high temperature and high pressure. At the same time, the flange connection also facilitates the maintenance and replacement of equipment, improving the maintainability and service life of the equipment.

生物油冷凝系统是生物质热解装置中的重要组成部分之一。它负责将热解反应产生的生物油蒸汽冷凝成液体生物油，以便后续的储存和利用。生物油作为一种可再生能源产品，具有热值高、环保等优点，可以替代传统的化石燃料用于供热、发电等领域。

The bio-oil condensation system is one of the important components of the biomass pyrolysis device. It is responsible for condensing the bio-oil vapor generated by the pyrolysis reaction into liquid bio-oil for subsequent storage and utilization. As a renewable energy product, bio-oil has the advantages of high calorific value and environmental protection, and can replace traditional fossil fuels in heating, power generation and other fields.

电加热器和高温PID控制器则是确保生物质热解装置稳定运行的关键设备之一。电加热器为热解反应提供所需的热量输入，而高温PID控制器则负责精确控制反应温度和压力等参数，以确保热解反应的顺利进行和能源产品的品质稳定。

The electric heater and high-temperature PID controller are one of the key equipments to ensure the stable operation of the biomass pyrolysis device. The electric heater provides the required heat input for the pyrolysis reaction, while the high-temperature PID controller is responsible for accurately controlling parameters such as reaction temperature and pressure to ensure the smooth progress of the pyrolysis reaction and the stable quality of energy products.

生物质热解装置在废弃物料的再生之旅中发挥着重要作用。通过将这些废弃物转化为清洁能源产品，我们不仅实现了资源的有效利用和环境的保护，还为未来的可持续发展开辟了新的道路。随着科技的进步和环保意识的提高，相信生物质热解技术将在未来发挥更加重要的作用。

Biomass pyrolysis plants play an important role in the recycling journey of waste materials. By converting these wastes into clean energy products, we not only achieve efficient use of resources and protect the environment, but also open up a new path for future sustainable development. With the advancement of science and technology and the improvement of environmental awareness, it is believed that biomass pyrolysis technology will play a more important role in the future.

产品案例介绍：

小试热解反应器现场图：

Product case introduction:

Site diagram of small-scale pyrolysis reactor:

本设备的应用是将木质纤维素、农业废弃物等转化为清洁能源。

The application of this equipment is to convert lignocellulose, agricultural waste, etc. into clean energy.

中试热解反应器现场图：

下图为小试用热解反应器，最高使用温度为1000℃，不锈钢材质。

Site diagram of pilot pyrolysis reactor:

The picture below shows a small trial pyrolysis reactor with a maximum operating temperature of 1000°C and made of stainless steel.

下图为20kg/小时的连续螺杆式热解反应器。反应器温度PID控制器，5个加热区分区控温。

The picture below shows a 20kg/hour continuous screw pyrolysis reactor. Reactor temperature PID controller, 5 heating zones zone temperature control.

航烨能源联合中科院多年技术深耕，提供一系列关于连续热解反应器的解决案例。由经验丰富、训练有素的服务工程师团队安装调试，欢迎垂询。

Hangye Energy has cooperated with the Chinese Academy of Sciences for many years of technological development to provide a series of solution cases for continuous pyrolysis reactors. It is installed and debugged by a team of experienced and well-trained service engineers. Welcome to inquire.